Product Description
CSI 1.5D Pocket Cutter/Screw Inserter Machine
With the patented Screw-In-Pocket (SIP) technology, CSI-1.5D cuts Castle’s distinctive, 6 degree low-angle screw pocket, drills a low-angle pilot hole and inserts a flush screw - all in 1.5 seconds.
Castle’s CSI-1.5D Pocket Cutter/Screw Inserter Machine cuts pockets and inserts screws in one step: pockets with screws, delivered! In customer time tests, CSI’s patented technology reduces assembly time by up to 40%. The CSI-1.5D produces stackable parts in faster production times, reduces waste, and eliminates non-value-added labor in high-capacity production joinery.
Use the CSI-1.5D with composites, panel and hard or soft wood.
For best results with the CSI, modified pan head screws are recommended.
Features and Benefits include:
- Pocket cutter and screw inserter in one step - patented technology reduces assembly time by 40%
- Cuts the 6 degree, Castle low-angle pocket, for strong, stable, tight, and superior joints
- Cuts pockets and inserts screws in 1.5 seconds, eliminating non-value-adding labor
- Designed for high-capacity, continuous production joinery for maximum throughput of stackable parts
- Low-angle pockets minimize the need for clamping during assembly
- Footswitch with automated operation is simple and easy to use
- CSI-1.5D comes ready to work for fast integration
- Customizable work decks and flip stops for efficient and accurate material alignment
- Air table option - perfect for panel and large part production
- Hi-Lo Plate option - for easily handling dado material
- Manufactured in the USA
U.S. Patent #6,877,536 | Canadian Patent #2,456,044
Details
Castle’s CSI-1.5D Pocket Cutter/Screw Inserter has a super heavy-duty, robust build. It is designed for continuous production, requiring simple, routine maintenance so that down time is minimized.
Detailed Benefits & Design Features:
- 1.5 second, single operation pocket cutting and screw insertion
- Inserted Screws are below flush – parts can be stacked without marring
- Works with 1-1/4” or 1-1/2” pocket screws Shop Castle screws
- “Pocket Detect” sensing prevents loaded-pocket cutting errors
- Easy access to carriages for quick tooling changes (Part C55850 - CSI Universal Screw Tube Plate)
- Adjustable router feed rate optimizes quality and cycle time for various materials
- Includes premium, solid carbide router bit, drill bit, and dust collection port
- Also Available:
- Optional air table specifically designed for the CSI 1.5D, for panel/large part processing; runs on 230V or 460V and extends the work surface on either side to 59"
- Customizable work decks and work stops for efficient and accurate material alignment
Key Components*:
- Siemens LOGO! PLC controls
- LCD status display with cycle counter
- Variable frequency drive
- Teknomotor .44HP 220/380V 18000 RPM drill spindle
- Teknomotor 2.7 HP 220V OR 460V 18000 RPM router spindle
- Castle screw delivery system w/vibratory feeder bowl level sensor
- Heavy duty, Parker Viking Xtreme Series valves w/manual override
Technical Specifications:
- Electrical: 230V or 460V
- Air: 85 psi with minimum 3/8” ID supply line
- Dust collection: 4” duct port
- REQ CFM: 350 CFM with 4” dust collection
- Footprint: 35” x 33” (35” x 63” including Screw Feeder)
- Working Height: 36”
- Machine Height: 72”
- Worktop Area: 33” x 35”
- Shipping Weight: 1085 LBS.
- Manufactured in the USA
*Actual brands and models are dependent on 3rd party suppliers.
Product Videos
Videos Hide Videos Show Videos
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CSI 1.5D Screw Delivery System (SDS)
Castle’s CSI-1.5D Pocket Cutter/Screw Inserter saves time, red...
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How to operate the CSI Air Table
In this video, Glyn from Castle will walk you through how to o...
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Castle CSI 1.5 D at Custom Craft Cabinets
Max Durney takes you on a quick tour of Custom Craft Cabinets ...
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Castle ACPI Visit
Castle Inc. CSI 1.5 D Screw pocket machine. Cuts a Pocket, dri...
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Amazing CSI 1.5D Operator at Masterwrap
Castle CSI 1.5 D on the Job at Masterwrap. To learn more abo...
Custom Field
Product Reviews
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Well worth the investment!
We shave off 4-5 seconds per pocket without having to dig around for screws. Since we do 2,000 to 3,000 pockets per week, the CSI’s labor savings are huge. We’re a small, family-owned business with about 15-20 employees, and the increase in our production, above-and-beyond customer service, and easy operation has also been great for us.